Corrosion, Failure Analysis and Materials Selection Specialists

 

 

 

 

 

Corrosion Testing / Failure Analysis

 

 

 

Corrosion Testing

Failure Analysis

Field Investigations

Litigation

Metallography

Technical Papers

CTL Profile

Pricing & Policies

Contact CTL

Quality Assurance

PETER ELLIOTT

BSc MSc PhD CEng FIMMM FICorr FNACE
Corrosion Specialist

 

REGISTRATIONS

Licensed Chartered Engineer – C.Eng. (#371093)

Fellow, Institute of Corrosion – FICorr. (#1141)

Fellow, Institute of Materials, Minerals & Mining (formerly Metals) – FIMMM. (#87718)

Corrosion Specialist – NACE International (#4964)

NACE Fellow – NACE International (awarded 1999)

EDUCATION

BSc, (Hons), Metallurgy, University of Manchester, England – 1962

MSc, Metallurgy, University of Manchester, England – 1963

PhD, Metallurgy, University of Manchester, England – 1965

PROFESSIONAL EXPERIENCE

Advisory services, troubleshooting and failure investigations on malfunctioning machinery and equipment, including component breakdowns, structural collapse, fire, heat and flood damage. Examples include isolated breakdowns in process plant and equipment, piping, storage vessels, underground storage tanks, reactors, machinery, aerosol cans, chairs, plumbing, wire ropes, elevators and escalators, automobiles and transportation vehicles, ships and cargoes.

POSITIONS HELD

1987-present. President. Corrosion and Materials Consultancy, Inc. Colts Neck, NJ  Consulting services – as detailed herein.

1986-1987. Senior Engineer. Cortest Engineering Services, Inc., Houston, TX; Rockville, MD Established UK office/laboratory, Cortest Laboratories, Ltd., in Sheffield, UK. Materials utilization and testing; contract R & D; site surveys; troubleshooting.

1985-1986. Director. Independent Total Inspection, Inc., Houston, TX; ITI, Ltd., Watford, UK. Coating Inspection; surveys; appraisal reports; troubleshooting, seminars.

1968-1985. Professor, (tenured lecturer). University of Manchester Institute of Science and Technology (UMIST) – Corrosion and Protection Center, Manchester, England. Teaching and research – MSc course in Corrosion Science and Engineering; - MSc course in Terotechnology;  design and materials selection, basic corrosion principles; atmospheric corrosion; high temperature environments, troubleshooting and failure analysis, etc.

1973 -1985.  Senior Consultant. Corrosion And Protection Centre Industrial Services, (CAPCIS). Manchester, England.  UK and worldwide advisory & consulting work; site surveys; laboratory testing and simulation; failure analysis, litigation/insurance work, etc.

1976-present.  Faculty Staff.  Center for Professional Advancement (CfPA), NJ; Amsterdam, Holland; In house – worldwide.  Seminars; industrial corrosion; oil/gas corrosion.

1965 -1968.  Project Officer.  Imperial Chemical Industries – Metals Division, (IMI), Ltd., UK. R/D on materials for aerospace and gas turbine industries; general work with IMI products – copper, titanium, etc.

1995 - present.  Visiting Lecturer. University of Madison, Wisconsin.   Seminars on The Utilization of Stainless Steels and Overcoming the Challenge of Corrosion.

1995- present. Faculty.  NACE International, 2-day seminar “High Temperature Corrosion”.

PROFESSIONAL SUMMARY

Professional independent engineering services and technical support in metallurgy, corrosion and high-temperature materials performance for all sectors of industry.

Over 35 years experience in the understanding and application of metallurgy and corrosion control principles and risk minimization associated with materials.

Design appraisals, advisory work, inspection, site surveys, failure investigations, testing and simulation studies for industry, local authorities, government agencies, insurers, loss adjusters, arbitrators and the legal profession.

Experience with major plant failures – including process plant, refineries, gas turbines, boilers, pipelines and buildings – after explosions, fires, flood damages and structural collapse.

Assessed malfunctioning machinery, component breakdowns, electrical failures, cargo condition surveys, buildings and infrastructure, supports and guard rails, poorly fabricated parts and equipment.   

Experienced expert witness in metallurgy, materials selection, failure analysis, design and corrosion-related issues.

Approximately 100 published technical papers and over 100 professional presentations, including radio and television.

Specialist in planning and presenting seminars and in-house training courses on materials, design and corrosion control for engineers, management, designers, operators, inspectors and risk assessors. Presentations include materials selection and design, corrosion engineering, corrosion in the oil and gas industries, troubleshooting and    failure analysis.

MAJOR PROJECTS

Disbonding of coatings on Metro cars, Hong Kong.

SCC failures in copper tubing – condominiums, Chicago, Illinois.

Failure of power generator systems, BELCO, Bermuda.

Premature failure of sliding doors in condominiums, Bethany Beach, Delaware.

Refinery fire, Syncrude, Canada.

Gas turbine failures, Saudi Arabia; United Arab Emirates.

Ignitor failures in gas furnaces, Minneapolis, Minnesota.

Chair failures – various, New York, New York; Philadelphia, Pennsylvania. 

Elevator cable failures, New York, New York.

Boiler tube explosion, Cadafe, Venezuela.

Failed acid-carrying road tanker, New Jersey.

Urea Plant explosion, Lake Charles, Louisiana.

Loss of coatings on structures in the Orange Bowl, Miami, Florida.

Hydraulic cylinder failures, Coal Mine, Price, Utah.

Explosion at Kaiser’s alumina plant, New Orleans, Louisiana.

Fuel oil corrosion in boiler, Dominican Republic

Gas cooler failures in sulfuric acid plant, South Africa.

Coating failures on generator panels, New York.

Failure of large water main, New York City.

Materials assessments [FFP] after refinery fire, Mexico.

Steel cargo damages following voyage, New York.

Resolving SCC in insulated copper tubing, USA - general, Mexico.

Condition survey of aluminized steel in underground culvert, Fort Worth, Texas. 

Duct work evaluations following a fire in a luxury mansion, Dallas, Texas.

Dielectric coupling failure and flood damage in high rise building, New York, New York.  

SPECIAL EXPERTISE

Stress corrosion cracking of copper tubing under elastomeric insulation.

Formicary (ant-nest) corrosion in ACR copper tubing.

Surveying underground storage tanks

High temperature oxidation and hot corrosion;

Elevated temperature corrosion by molten salts, molten glasses, etc.

Seminars and Information Transfer – see below

PROFESSIONAL AFFILIATIONS

NACE International

ASM International

INSTITUTE OF CORROSION (I.Corr) (formerly Institution of Corrosion Science & Technology)

INSTITUTE OF MATERIALS, MINERALS & MINING (formerly Institute of Metals)

ACADEMIC PUBLICATIONS AND PRESENTATIONS

Author of approximately 100 technical papers on:

materials performance

aqueous & general corrosion

high temperature corrosion

engineering design

risk assessment & awareness

corrosion technology transfer

Over 100 presentations, including:

plenary lectures

invited lectures at international conferences and local professional societies

radio and television presentations

video presentation on designing for corrosion control

high-temperature seminar for NACE (author and presenter)

corrosion control for food processing industries (NiDI presentations)

EXPERT TESTIMONY

Testified in trials and depositions, including End-Dispute and other arbitrations in USA and overseas, including South Africa and Venezuela. Court-qualified as an expert in metallurgy, materials engineering, failure analysis and corrosion, etc.

SEMINARS AND COURSES

Customized presentations for clients worldwide, including seminars or short courses held at universities, private companies and for professional societies.  Focused topics include: 

Approach to Failure Analysis

Materials Selection & Design

Overcome the Challenge of Corrosion – (University Wisconsin; IVEPE – Greece)

Designing to Minimize Corrosion

High Temperature Corrosion (several for NACE International, e.g., GE)           

(Past courses include: Industrial Corrosion, {CfPA}; Oil & Gas Corrosion, {CfPA}; Corrosion in Food & Beverage Industries, {NiDI – USA and Mexico}; The Utilization of Stainless Steels, {University of Madison, Wisconsin}; Overcome the Challenge of Corrosion, {University of Madison, Wisconsin; IVEPE – Greece}).

APPOINTMENTS

UK GOVERNMENT

Member, Committee on Corrosion (1972-1982).

Technical Support, Overseas Development Administration, (1981-1986); Mexico. IIE, Cuernavaca, Mexico.

NICKEL DEVELOPMENT INSTITUTE (NiDI).  Consultant. (1990-2000).

GUIDELINE (TELTECH) – Resource Network Corporation.  Expert. (1993 - present).

WHO’S WHO – Environmental Registry.  (1992 – present).

Site Index

Site Copyright © 1995 - 2010, All Rights Reserved,

Corrosion Testing Laboratories, Inc.

60 Blue Hen Drive

Newark, Delaware USA 19713

Phone: 1-302-454-8200

Fax: 1-302-454-8204

web@corrosionlab.com